Built to Keep Pressure Where It Needs to Be

Compressed Air Piping Systems

Air Components installs and supplies Kaeser SmartPipe, a modular aluminum piping system built for compressed air, vacuum, and inert gas service across Michigan facilities.

Installed Kaeser SmartPipe+ compressed air piping

Why Piping Choice Matters

Piping selection drives the three things every compressed air system depends on: flow, pressure, and air quality. Getting it wrong means you pay for it every shift with:

Pressure drop from rough internal surfaces and undersized lines forces compressors to work harder

Leaks at threaded steel joints can waste 20% to 30% of total compressed air production

Rust and scale inside steel pipe contaminate downstream tools, filters, and finished products

Heavy steel takes longer to install, especially on overhead runs, driving up labor costs

Modifying a welded steel system to add a drop or relocate equipment turns into a project

Never use PVC for compressed air. PVC piping can shatter under compressed air pressure and send shrapnel across a shop floor. It's a documented safety hazard and is prohibited by OSHA for compressed air service. If your facility currently runs PVC for compressed air, replacing it is the first project we'd recommend.

Choose Your SmartPipe

SmartPipe+ (3/4" to 2-1/2")

Key Specs

Lightweight aluminum piping for branch lines and drops to point of use. Push-to-connect and compression-style connectors install fast with hand tools, and modifications are quick when you need to relocate a drop or add a workstation.

  • Sizes from 3/4" to 2-1/2" (DN 20 to DN 63)
  • Pressure rating up to 232 PSIG (16 bar), higher pressures available
  • Operating temperature -22°F to 248°F
  • Suitable for compressed air, inert gas, and vacuum to 98.3% (29.5" Hg)
  • Push-to-connect fittings install with hand tools

Applications

  • Branch lines off main headers
  • Drops to individual workstations, tools, and equipment
  • Point-of-use connections in machine shops and assembly lines
  • Retrofit work in existing facilities
Installed Kaeser SmartPipe+ compressed air piping

SmartPipeXL (3" to 10")

Key Specs

Larger-diameter aluminum and stainless steel piping for plant headers and main distribution lines. Bolt-on connectors handle the higher flow rates of main runs while keeping installation time well below welded steel.

  • Aluminum sizes 3" to 8", stainless steel at 10"
  • Pressure rating up to 232 PSIG for 3" to 6", 188 PSIG for 8"
  • Operating temperature -4°F to 176°F
  • Full-bore fittings to minimize pressure drop on main runs
  • Bolt-on connectors for fast, leak-free assembly

Applications

  • Main headers feeding multiple branch lines
  • Distribution piping from compressor room to production floor
  • New compressed air installations on greenfield projects
  • Plant expansions and capacity upgrades
Large-diameter Kaeser SmartPipeXL installation

Not Sure Which Pipe Sizes You Need?

Pipe sizing depends on your compressor capacity, your CFM demand at the point of use, and your acceptable pressure drop across the system. Our team will assess your project, size the headers and drops to your demand, and quote you on a complete installation, materials and labor included.

50+ Years of Customer Trust

Quick Response to service needs, offers alternatives to new and provides loaner assistance when needed. Good Service provider.

Ken Schumaker
Plant Manager · Auto Cast Inc.

We (Eagle Industrial) were using an old 50 HP air compressor, with little knowledge of what our true requirements were for air capacity, or what our electric usage was from this outdated piece of equipment. Air Components was able to do various tests and conclude that we could purchase a new 30 HP Kaiser air compressor that would be more than enough for our needs. They also made us aware of rebates available to us, to make this transition easier. The result is we run more efficiently, use less power and have better (more constant airflow) than before, while running a more reliable, newer piece of equipment. Our electric costs have also gone down in this process. We appreciate what Air Components and Kaeser were able to bring to the table for us.

Chad B.
President · Eagle Industrial

Jeff Gillman and Rich Farmer are top notch. If I need anything or need to bounce some ideas off of someone, they are always right there and willing. Jeff provides exceptional customer service stopping in to see our team once or twice per week just to check in. It’s also nice to deal with his “No Pressure” type of approach. The entire team at Air Components is a pleasure to deal with.

Jamie Garlock
Manufacturing Supervisor · PSG Dover

Jeff Gillman and his team at Air Components have met and exceeded our needs. Quick quotes, good pricing and quick to respond. They are all very knowledgeable in many different areas of their business making finding what we need simple.

Joe Collier
Manufacturing Engineer · PSG Dover

Installation, Leak Audits & System Modifications

SmartPipe is designed to install quickly, but it still benefits from someone who's done it many times before. We handle the whole project, or come in to support your in-house team where it makes sense.

  • Turnkey new installations, from compressor room to point of use
  • Compressed air leak audits with ultrasonic detection equipment
  • Phased replacement of failing steel pipe without shutting down production
  • System expansions and capacity upgrades
  • Integration with existing steel, copper, or aluminum lines

Where We Work

We’re proud to serve customers across Western, Central, and Northern Michigan.

  • Grand Rapids
  • Holland
  • Battle Creek
  • Lansing
  • Kalamazoo
  • Jackson
  • Cadillac
  • Traverse City
  • Saginaw
  • Eastern UP
Michigan Map

Get Started Today

Whether you're piping a new facility, expanding capacity, or finally tearing out the rusted steel that's been bleeding pressure for years, our team will scope the project and put a number to it. Free site visit, no obligation.